Mutsetse weSoft PVC Braided Pipe Extrusion Line wakagadzirwa uye wakagadzirwa wega neBlesson unovimba nemakore ekuunganidza tekinoroji uye ruzivo rwekugadzira. Ichishandisa dhizaini yakangwara uye tekinoroji ye38CrMoAlA nitrided screw, zvikamu zvayo zvikuru zvinobva kumakambani epamusoro epasi rose akadai seWEG motors, uye inotsigira PLC uye manual control modes. Nekushanda kwayo kwepamusoro uye kushanda kwakasimba semakwikwi ayo makuru, inopa vatengi vepasi rose michina yekugadzira ine mhando yepamusoro uye inochinjika. Inobatsira mabhizinesi kuvandudza kugona kwekugadzira, kuve nechokwadi chekudzora mhando, uye kutora danho iri mumakwikwi emusika.
Sarudza Blesson, sarudza mhinduro yekugadzira hosipaipi yakarukwa nePVC yakapfava!
Mabasa Ekutanga:
Kuburikidza nemagadzirirwo ePVC layers emukati nekunze + polyester fiber reinforcement yepakati, inokwanisa kuramba kumanikidzwa ≥ 0.6MPa, inodzivirira kumonyoroka, inodzivirira kuputika, uye hupenyu hwayo hwekushanda hwakareba ka3 kupfuura hwemapombi akajairika.
Mafambiro eMusika:
Kudiwa kwepasi rose kwekurima kunochengetedza mvura (nekukura kwegore negore kwe12%) uye mapaipi ehydraulic emichina yekuvaka (nekukura kwegore negore kwe8%) kwakawedzera, izvo zvakaita kuti mitsetse yekugadzira yakarukwa yakawanda ive nzvimbo inonyanya kufarirwa yekudyara mari.
| # | Zita reMidziyo | Huwandu | Tsananguro Pfupi yeBasa |
| 1 | BLD65-28 Imwe Screw Extruder | 2 | Extrusion yakagadzirirwa granules dzePVC dzakapfava |
| 2 | BLD30-25 Imwe-Sikuruu Extruder | 2 | Kugadzirisa mutsetse weruvara |
| 3 | BL-50 Soft Hose Extrusion Die | 2 | Kuumba mapaipi |
| 4 | Tangi reMvura Rinotonhodza reBLW-50 | 2 | Kutonhodza kwemvura (muviri wetangi resimbi isina ngura) |
| 5 | Chigadziko cheBLH-50 Flat Rabber chine mabhandi maviri | 1 | Kutakurwa kwemotokari kunogona kugadziriswa nekumhanya (1-16m/min) |
| 6 | Muchina wekuruka weBLB-50 | 1 | Kurukwa kwakasimbiswa nefiber (kutonga kushandurwa kwema frequency) |
| 7 | BL-50 Ovheni Yekudziyisa | 1 | Kudziisa kwepakati (0.75kW×4 nzvimbo dzekudziyisa) |
| 8 | BLSJ-50 Chiteshi Chimwe Chekutenderera Chiri Nyore | 1 | kutenderera (5Nm torque) |
| 9 | Muchina weBLFK-50 wekuisa chisimbiso | 1 | Kuvhara pombi (kudziyisa 0.6kW) |
Nyanzvi Yekugadzira Zvakakwana: Kugadzirwa Kwakagadzirwa Neunyanzvi
Basa:
Chinoburitsa zvinhu zvikuru (BLD65-28) chinoshandisa zvinhu zvePVC zvakapfava, uye muchina wekubatsira (BLD30-25) unonyanya kushandisa michina yekubvisa zvinhu zvakasiyana-siyana kubva mumavara kusvika muzvikamu zvinoshanda.
Zvakanakira Zvakaratidzwa:
✅ Kuburitswa kwe80kg/h zvinhu zvikuru + 1.5kg/h mutsetse wemavara
✅ Inosangana nezvinodiwa zveindasitiri (kuramba ngura) uye zvemhando yemhando yezvekudya (kuzivikanwa kwemavara)
✅ 38CrMoAlA nitrided screws (inodzivirira kupisa kwakanyanya kusvika 300℃) + integral barrel → plasticization yakafanana isina makona akapfava
Muchina wekurukira wepaipi yebindu wePVC wakapfava: Kurukira kwakanyatsogadzirwa kunoisa hwaro hwakasimba hwemhando yepamusoro
Muchina wekuruka mapombi emubindu waBlesson wePVC wakapfava ndeimwe yemidziyo mikuru iri mukugadzirwa kwemapombi emubindu akapfava ePVC. Basa guru remuchina wekuruka mapombi emubindu akapfava ePVC nderekugadzira chimiro chemesh chakarukwa chine kuchinjika uye kuramba kumanikidzwa pamusoro pemukati mepombi yemubindu yakapfava yePVC kuburikidza nemaitiro ekuruka.
Mumuchina wekuruka wePVC hose, shinda gumi nembiri dzinoshandiswa pakuruka kuruboshwe, shinda gumi nembiri dzekuruka kurudyi, uye shinda ina dzekuruka kwenguva refu.
Zvakanakira Zvakaratidzwa:
Zvakanakira zvemuchina wekuruka wepaipi yebindu wePVC wakapfava zvinosanganisira:
✅Kunyatsoruka kwakasimba kunovimbisa kupararira kwakafanana kwefiber mesh, kunowedzera simba rekudhonza uye kuramba kuputika kwepaipi, kuitira kuti ikwanise kusangana nezvinodiwa zvakanyanya mumamiriro ezvinhu akadai sekudiridza bindu uye kuchenesa zuva nezuva.
✅Kuchinjika kwakasimba kunobvumira kugadziriswa kwezviyero zvinoenderana nedhayamita dzakasiyana dzemapaipi, kureba uye huwandu hwekuruka kuti pave nemhando dzakasiyana dzemapombi emubindu ePVC.
✅Kushanda kwemagetsi kwakanyanya kunoita kuti kugadzirwa kurambe kuripo, kunoderedza kupindira nemaoko, kunovandudza kushanda zvakanaka kwekugadzirwa uye kunoderedza mari yevashandi.
Ovheni yekudziisa ine Kudzora Tembiricha Kwazvo: Inosimudzira Kugadzirwa Kwemichina Yekuruka Zvinobudirira.
Basa:
Mushure mekusimbiswa kwefiber nemuchina wekuruka (BLB-50), PVC yekunze inoiswa purasitiki pakarepo nebhokisi rekudziyisa (BL-50).
✅ Simba rekubatana rakawedzera ne30% (anti-layering)
✅ Kupisa kweinfrared kure-nzvimbo ina (0.75kW×4) + insulation layer → kushandiswa kwesimba kwakaderedzwa ne20%
✅ Simba rekukwesha>15N/mm (inodarika zvakanyanya ISO standards)
Chigadziko chekutakura zvinhu zviviri chine rabha rakatsetseka: Adaptive Stable Flow Conveying
Basa:
Kubata torque nguva dzose kune zvakasiyana-siyana zvemapombi, nekugadzirisa screws pasina stepless stepless clamping range (Ø10~50mm).
Zvakanakira Zvakaratidzwa:
✅ 16m/min inodzivirira kutsvedza nekukurumidza (midziyo yechinyakare ≤10m/min)
✅ 2.2kW WEG motor + Danfoss frequency converter → kushanduka-shanduka kwekumhanya<0.5%
✅ 15% kuchengetedza simba (chitupa cheIE4 chekushanda zvakanaka kwesimba)
Tangi reMvura Rinotonhodza: Kushanda Kwazvo Kwekutonhodza uye Kusimba Kwekuumba
Basa:
✅Kudzora tembiricha yemvura uye dhizaini yekuyerera kwakafanana kunoita kuti kutonhora kutonhodzeke zvakanaka uye maitiro akagadzikana uye anodzoreka.
✅Inotonhodza mapaipi matsva akagadzirwa nepurasitiki nekukurumidza kuti igadzire tembiricha, ichivimbisa kuumbwa kwakanyatsojeka kwedhayamita yekunze, kutenderera, nezvimwe zviyero zvakakosha, uku ichidzivirira zvikanganiso zvinokonzerwa nekutonhora zvisina kuenzana zvakaita sekushanduka kana kukwenya.
✅Kunyatsonaka uye kugadzikana kwekutonhodza kwakagadziriswa zvinosimudzira kuenderana kwehukuru uye kufanana kwemhando mumapombi akagadzirwa akawanda.
Sisitimu Yekudzora Yakangwara: Kushanda Kwepasi Rose Pasina Kunetseka
Basa:
Kuchinja-chinja pakati pemamodhi maviri emaoko/PLC, zvichitsigira ma interface emitauro yakawanda.
Zvakanakira Zvakaratidzwa:
✅ Zvikamu zvemagetsi zveABB/Schneider (dziviriro yeIP54)
✅ Kutarisa tembiricha yekunze panguva chaiyo (±1℃ kurongeka)
✅ Sisitimu yekuzviongorora yega (inoderedza nguva yekuzorora ne70%)
Kukosha Kwekupedzisira: Kuvimbika Kwenguva Refu + Mabhenefiti Ekuchengetedza Simba
| Chiyero | Midziyo Yechinyakare | Mhinduro yeBlesson |
| Kushandiswa kweSimba | 140kW·h/tani | ≤112kW·h/tani (↓20%) |
| Kugadzirisa | Hupenyu hwescrew: mwedzi mitanhatu | 38CrMoAlA nitrided screws → mwedzi makumi maviri nemana |
| Kudzora Hunhu | Mwero wekuiswa kwezvikamu>5% | Kuvandudzwa kwekubatana → mwero wekuiswa kwezvikamu<0.3% |